Industrial Fencing

Industrial Fencing

Industrial fencing has a variety of purposes. It is often used to protect high-value items, manage hazardous materials, or to delineate operational areas in a facility. 

Efficient Storage Solutions can:

Design, procure, and install new chain link or wire mesh fencing. Furthermore, we can relocate your existing fencing and add gates or additional lineal feet as required.

Mezzanines

Mezzanines

Mezzanines are elevated platforms that are installed between the concrete slab and the ceiling. They can add one level or multiple levels of working area or storage. Adding mezzanine work platforms can be the most cost-efficient way to increase warehouse storage space without the expense of a building expansion.

When designing a mezzanine, it is important to consider access points, work systems, products, and handling methods in order to custom plan your system. Steel mezzanine systems can be completely disassembled and re-used. The structure, dimensions, column spacing, and location are easily modifiable, with numerous possible uses in any industrial setting. 

Applications

Mezzanines are engineered systems that have a variety of applications including:

  • General Storage Mezzanine
  • Equipment Platform Mezzanine
  • Distribution Center Mezzanine (free standing mezzanine as opposed to a pick module)
  • Industrial Catwalk Mezzanine

Rack Repair

Rack Repair

It is important to inspect your racking periodically and to address any damage. Racking is an engineered, industrial product that can be damaged by forklifts. Stated rack capacities assume that rack is not damaged. Therefore, when rack is damaged it loses capacity to hold the loads it was designed to support thereby risking collapse and harm to employees, product, and your building. 

If racking is damaged, the damaged component can be replaced or a repair kit can be utilized to address the damage. Typically, it is faster, cheaper, and causes less interruption to your operation to utilize repair kits. There are many engineering and installation considerations when replacing or repairing rack, so this activity should be completed by professionals. 

Efficient Storage Solutions can:

  • Inspect your facility for damage
  • Provide reporting for management with a repair action plan
  • Coordinate engineering review and approval of rack repair
  • Install the new racking or rack repair kits

Rack Protection

Rack Protection

Adding protection items to your racking system is a must to avoid major damages to the main structure.

Typical rack protection items include:

  • Column Protection: This product protects a single rack column
  • Back stop Protection: Used with floor-stacked pallets to protect walls, fences, and to otherwise prevent pallets from being “pushed” into another area
  • End-of-Row Protection: As its name indicates, this product is located at the end of racking rows and protects the racking and corners when forklifts turn into aisles
  • Aisle and Work Area Protection: Delineates areas for pedestrian traffic and forklift/equipment traffic 

Pick Modules

Pick Modules

Pick modules are multi-level engineered systems made from racking or shelving. They are designed to maximize the cube space and minimize the floor space required to efficiently store product for easy picking, put-away, and conveyance to a shipping area. There are many ways to configure a pick module; common formats include:

  • Dense pallet or case storage on the outside with a central picking aisle
  • Single pallet storage on the outside with a replenish aisle feeding case flow to a central picking aisle
  • Fully-decked level (dance floor) where shelving can be utilized

Efficient Storage Solutions has decades of experience designing and implementing pick modules. Further, we can design, provide, and install the lighting and sprinkler systems incorporated into pick modules. 

Advantages

  • Consolidates storage and operations vertically, conserving warehouse space
  • Reduces travel distance between picks for greater productivity
  • Supports “First-In/First-Out” inventory rotation
  • Automates orders utilizing conveyor to packing and shipping areas
  • Enhances safety by removing pick line associates from forklift traffic areas

Case Flow Racking

Case Flow Racking

Case Flow or Carton Flow Rack is a First-In/First-Out system for case, tote, and piece-picking applications. This type of storage allows cartons to glide from the back loading aisle to the front picking aisle. Carton Flow Rack can accommodate cartons with consistent or varying widths.

Advantages

  • Saves space – up to 50% vs. static rack and shelving
  • Increases pick locations in more compact space –
  • Reduces travel time and equipment requirements
  • Reduces labor costs as much as 50%
  • Improves pick and put-a-way productivity

Pallet Flow Racking

Pallet Flow Racking

Pallet flow rack utilizes gravity to move pallets from the put-away aisle to the pick aisle in this First-In/First-Out (FIFO) system. Pallets are loaded in one end of the system and move at a controlled pace to the opposite side.

Ideal for cold storage, food manufacturers, high volume distribution or storage of goods, this system is optimal for holding and shipping in warehouses where pallets need to be removed quickly.

Advantages

  • First-In/First-Out (FIFO)
  • Dense type of storage
  • Only requires two aisles (put / pull)
  • Typically 3 or more pallets deep
  • Saves space: double your storage capacity or free up valuable floor space
  • Saves time: reduces travel time and boosts productivity through more efficient order picking
  • Saves money: saves up to 75% in labor and equipment costs with fewer forklifts
  • Saves energy: lowers energy costs with fewer square feet to light, heat or cool

Pushback Racking

Pushback Racking

Pushback racking is a popular Last-In/First-Out (LIFO) pallet storage solution. Pallets are loaded from the forklift aisle and each successive pallet “pushes back” the pallet(s) already loaded into the racking. Pallets are loaded onto carts which have wheels. The carts are supported by “rails” which provide the appropriate slope for the pushback system. When the pallet at the forklift aisle is removed, the remaining pallets roll forward via gravity so the reserve pallet is now presented at the forklift aisle for quick retrieval. Pushback racking is a proven system and requires minimal maintenance and maximizes warehouse cube space.

Advantages

  • High density storage, maximizing cube storage space – not aisles
  • Can be designed to accommodate a variety of pallet types and sizes
  • Reserve pallets glide to the pick face when front pallet is removed reducing pick/put-away labor
  • Reduces truck travel distances, and cuts cycle times

Drive In Racking

Drive-In Racking

Drive-in racking is typically the most dense storage system at the lowest investment per pallet position. The system is Last-In/First-Out (LIFO) and is best suited for quick turning product that turn in pallet quantities or for product that will be stored long-term. While material costs are lower for drive-in racking than other types of dense storage, loading and unloading requires more time than pushback or pallet flow racking.

When pallets are accessed, the forklift “drives in” to the racking. Therefore, it is important to coordinate the design of drive-in racking with the equipment you utilize. Pallets are loaded onto angle “drive-in rails” and pallets are supported only from the edge. Because of this, it is important to use quality pallets and design the drive-in system for the pallet types to be stored.

Advantages

  • More dense storage; maximizing cube space
  • Reduces number of required aisles; further increases cubed space utilization
  • Typically provides the lowest cost per pallet position among dense rack solutions

Selective Racking

Selective Racking

This is the most popular type of pallet racking. Selective racking allows 100% access to every pallet as each pallet faces an aisle. Selective racking can be easily reconfigured to accommodate changing needs.

Selective Rack is not the most dense type of storage, but it provides the greatest access to each pallet stored. Pushback, drive-in, and pallet flow racking are often used in the same facility as selective racking since these types of storage racking provide more density for high volume or long-term storage needs. Selective racking can be designed to handle nearly any size or weight pallet and is often used with wire decking or pallet supports to alleviate the risk a misplaced pallet will fall. Selective rack can be designed in multiple roll-formed options. Clip type teardrop style is the most popular. Selective racking can be constructed from structural steel which is more damage resistant than roll-formed racking.

Advantages

  • Most cost-effective racking on a per pallet position basis
  • Easy installation and configuration
  • Better stock rotation
  • Easy order picking and 100% selectivity
  • Direct access to inventories
  • High density storage (least amount of honeycombing)
  • Can be used in conjunction with all types of lift trucks